Commercial Assembly Production Line Bakery Equipment Semi-Automatic Bread Production Line

This is a custom-made turnkey project designed for making various types of bread.With regard to the client´s need, type of the production and the selected equipment we are capable to supply these lines as semi-automated and but also as fully automated.

Trolley loader

After dough preparation and make-up line, the baking pan with dough pieces are fed into trolley automatically by using a auto trolley loader for people push them to a static proving room.

Trolley unloader

After proofing, the pan goes down from trolley via auto trolley un-loader and infeed to oven.

Tunnel oven

Function:
The function of the baking oven is fully automatic from spreading batter on the plates through until baked wafer sheets come out of the oven.
Baking is even and produces good quality wafer sheets for next procedure.
In PLC there is PID controller which is used for controlling the temperature of the baking plates
automatically .
The collection of required signal of PID is supplied by infrared sensor .
The oven status display and the data reset are supplied by a touch screen, all motor have the
starting current protection and thermal overload protection.

Needle Depanner/suction depanner/ flip-over depanner/push-bar depanner ( optional)

After baking, the suction depanner/needle depanner/flip –over depanner will take the products out from moulds. The baked products are cooled by spiral cooler and the empty pans return through the pan cooling tunnel to the dough positioning and panning machine. And enter into next cycle.

1. The Needle Depanner is designed for products that need extra care or with fillings inside, where vacuum depanner is not applicable.

2. The pans are positioned under depanner with the help of sensors and cylinder clamps. By means of pick and place, the needles are pushed into the products then move onto the cooling belt where the products are released gently.

Cooling conveyor

1. PLC systems can monitor faults and showing alarm information in English according to the customer’s requirement. It has an open communication interface for the internet and is free to connect with other controlled systems and computer systems.

2. Incorporated the design of Europe and Japan into our equipment. Maximum reduce the cost of labor and realize real automation.

3. According to the workshop area and the requirement of manufacturing to perfectly design the size and structure.

Our head quarter Saimai Company has been founded in China since 1976. We focused on rubber, painting, and coating for ships and bridges.

With our strong tie-up with respective company and local enterprises, and experience in affairs of various companies with diverse activities, we provide our clients with the best product and service with comprehensive and high-quality services.

In 2003, we started to develop on manufacturing bakery equipment such as tunnel oven, reel oven, rotary oven, dough mixer, etc. with the most advanced technology from overseas.

In 2010, we imported the latest technology from Japan for manufacturing whole production line for moon cakes, cupcakes, burger buns, toast, chicken floss mini pies, and danish bread.

In virtues of our innovation and perfecting pursuing spirit, we keep perfecting our products, striking the best balance between environmental protection and performance, which helped us sell our products allover the country and the southeast Asia.

We have gained the Manufacturing License for Industrial Products, Quality Management System Certificate, Intellectual Property Management System Certificate, Certificate for Honoring Contract in Guangdong 2015, 3 Guangdong High-Tech Product Certificates, 4 patents, 16 practical new patents, 1 Design Patent. We have also initiated the application for New High-Tech Program, application for Sustainable SME in Dongguan, Mutiply Scale & Benefit Plan, as well as several new patents.