The sandwich cake and two -layer cake are very popular because of
its light and tasty and are enjoyed as a treat anywhere during the
day or evening.
The layer cake are baked in the steel sheet belt and sandwiched
together with one layer fillings, and finished with coating and
toppings.
The mixed batter are manifold on the steel sheet and bake into
tunnel oven, after baking, the cake sheet are split into linear
cakes, half of them are lift up, the others are turned over and
pasted cream, then the top linear cake put on the bottom layer, the
layered linear cake are cut into individually sized portions then
transport to packaging machine.
In addition to the drying oven, the line is suitable for producing
cake rusk.
Producing perfectly layers cake relies on the accurate depositors
and gentle sponge handling, combined with optimized automation to
increase throughput, and minimize waste.
The line can be equipped with:
Aeration Mixing Machine
Aeration mixer for decorator (Optional)
Greasing Unit
Batter maniflod depositor
Grip decorate device
Tunnel Oven
Inclined cooling conveyor
Transversal roller cutter
Layering units
Folding unit
Cream extruder
Cream aeration system
Make-up conveyor
Ultrasonic cutter
Cooling Belt Conveyor with UV tunnel
Packaging machines
Specification of equipment :
Oil Spraking unit/ paper machine
Working width: 1M
Batter depositing manifold(sheeting)
Workding width: 1M
Sheeting thickness is adjustable: from 0.6 – 1.2mm
Decoration & Lidding Machinery
Working width: 1M
Tunnel oven
1.The oven is constructed gas-tight baking tunnel, divided into 2m/
section with gas-tight connection between sections, each section is
connected with a frame.
2.The baking tunnels are insulated with high-quality insulation
material, in order to reduce heat loss to a minimum.
3. View ports that can be opened are fitted at the oven sides for
every zone.
4. The operating panel is fitted near the oven out feed. Operation
can be from either right or left hand side.
5. The temperature is controlled in each baking zone independently,
for both upper and bottom flames. Each temperature reading be
measured and displayed on touch screen and temperature controller.
6. Production transportation way: BY steel belt
7.An OMRON PLC system is used for the oven production control.
Cooling conveyor
A: it is stainless steel mesh belt with Alcohol Spraying Device
B: Bottom Cooling conveyor is made by PU belt ---food level
C: Bridge cooling conveyor
Half cake stripe to go through there, half stripe to run on the
underneath bottom conveyor to leave the space to turn the cake face
down and overlap to another stripe.
Driven cutting knives
1 set of driven cutting knives to cut strips of cake: executed with
9 and 25 knives(The number is changeable depend on the cake size)
for cake products, working width 1000mm.
Two layer cake layering unit
Two layer cake layering unit, to supply strips of cake & place them
on top of cake strips underneath.
Pressing roller
The height of product passing under can range from 0-50mm.
Mechanical guillotineMechanical guillotine provided with a knife to cut the products at
length, the no. of strokes is adjustable up to 55 strokes per
minutes; maximum cutting height 60mm; cutting length adjustable by
means of servo motor.
Product conveyors
1800curve conveyor
Transfer swiss roll and layer cake from make up line conveyor to
cooling conveyor, Executed with its own AC frequency controlled
speed drive.
Cooling conveyor with 6meters UV shade
Working width1200mm,length 15m, with 6Meters UV shade, Executed
with its own AC frequency controlled speed drive in connection with
packaging line.
FAQ:
Q1: Are you a factory or trading company?
A1: We are a factory. GuangDong SaiMai Industrial Equipment co.,LTD
is located in GuangDong Province, China.
Q2: Can I customize the produces' size?
A2: Yes, We provide professionally customize to meet the needs of
your company
Q3: How does your factory control the quality?
A3:Our Aims: Maintain High Quality, Keep Improving, Provide the
Best Service, Be Client-Oriented
Our Goal: To be the top bakery equipment manufacturer in the world
OUR WORKSHOP
PACKING & DELIVERY
